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What
is Induction Hardening?
Induction hardening is a surface-hardening process in which only the
surface layer of a suitable ferrous work piece is heated by electromagnetic
induction to above the upper critical temperature and immediately quenched
What
are the best materials for Induction Hardening?
Medium carbon steel (.4% carbon minimum) is necessary for proper induction
hardening. Alloys such as 4140, 4340, 4150 in a pre-heat treated condition
provide best results. Annealed materials yield lower hardness results.
How
deep is the case depth when you Induction Harden?
Case depths are dependent on the part application and configuration. Our
power supplies yield case depths up to .250".
How
long does it take to have a part Induction Hardened?
Induction hardening is a rapid surface hardening process. Cycle time can be
as short as a few seconds to a few minutes depending on the part
configuration and case depths required. Gear teeth are hardened one at a
time.
Besides gears, what other type of parts can benefit from Induction
Hardening?
Any part that is effected by local surface wear may benefit from induction
hardening. Shafts, sprockets, pins and plates are just a few other types of
parts which we induction harden.
Is
Induction Hardening better than flame hardening or carburize and hardening?
Induction hardening is a heat treating option with certain advantages.
Generally, induction is a more controlled and repetitive process than flame
hardening. Most of our equipment is CNC controlled. As we are performing
localized hardening, distortion is minimal when compared with furnace
processes where the entire part is heated such as carburizing.
Will
Induction Hardening distort my parts?
While distortion is inherent in all heat treating processes, induction
hardening minimizes distortion through localized heating.
Can
anything be done to minimize distortion when Induction Hardening?
Proper material selection can decrease distortion during induction
hardening. Efficient coil design provides even heating and reduces
distortion.
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